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Gearbox Failure and Crew Decisions Blamed for Deadly Osprey Crash off Japan Coast

Carl Harrison by Carl Harrison
August 2, 2024
in Latest News
Reading Time: 2 mins read
0
Gearbox Failure and Crew Decisions Blamed for Deadly Osprey Crash off Japan Coast

A 71st Operations Squadron CV-22 Osprey, flies over the skies of New Mexico practicing air refueling with a 522nd Special Operations Squadron MC-130J Combat Shadow II, Jan. 4, 2012. The 71st SOS is stationed at Kirtland Air Force Base, N.M., and the 522nd SOS at Cannon Air Force Base N.M.

n Air Force investigation into the November CV-22B Osprey crash off Japan that claimed eight lives found that a gearbox failure and subsequent crew actions contributed to the incident. Components within the gearbox began cracking, leading to catastrophic failure of the left proprotor. Despite multiple warnings, the crew continued the mission until a critical failure occurred. While the crew followed their training, the investigation highlighted deficiencies in handling the mechanical issue and prioritizing mission continuation over landing safely.

Key Findings:

  1. Gearbox Failure:
    • Internal cracking and debris caused the left proprotor to stop, leading to an unrecoverable spin.
    • Initial warnings indicated metal chips in the gearbox, which were not immediately acted upon.
  2. Crew Decisions:
    • The crew received multiple warnings but continued the mission, delaying an emergency landing.
    • The report suggests the crew inadequately prioritized mission continuation over landing safely.
  3. Crash Details:
    • The aircraft crashed into the water off Yakushima Island, Japan, on November 29.
    • The crash resulted in the deaths of Maj. Jeffrey T. Hoernemann, Maj. Eric V. Spendlove, Maj. Luke A. Unrath, Capt. Terrell K. Brayman, Tech. Sgt. Zachary E. Lavoy, Staff Sgt. Jake M. Turnage, Senior Airman Brian K. Johnson, and Staff Sgt. Jake Galliher.
  4. Changes in Protocol:
    • New guidelines recommend landing as soon as practical after the first chip warning and as soon as possible after the second.
    • The crash led to a grounding of V-22s, with the Air Force adopting a cautious approach to resuming flights.

Strategic Impact:

The findings underline the importance of addressing mechanical warnings promptly and reevaluating procedures to ensure the safety of flight operations. The incident emphasizes the need for continuous monitoring and timely maintenance of critical aircraft components to prevent such tragedies.

Photo by Air Force

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